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Why Hydrogel Testing is Stuck in the 1990s

Sinan Gölhan

Founder & CEO at GelTech Labs

Hydrogels are among the most advanced materials we deploy in medicine, consumer products, and climate tech.

But the way we test them hasn’t meaningfully changed in decades.

That mismatch is quietly slowing down innovation.

The uncomfortable truth about standards

Most hydrogel characterization today still relies on test methods defined years ago under standards bodies like ASTM and ISO. While the materials have evolved dramatically, the prescribed workflows largely have not.

Swelling, degradation, and release assays are still typically performed by:


  • Manually weighing samples

  • Moving gels between beakers

  • Taking discrete timepoint measurements

  • Recording data by hand or in spreadsheets


These methods are:


  • Labor-intensive

  • Low-throughput

  • Prone to human error

  • Poorly representative of real-world conditions


Yet they remain the backbone of qualification, regulatory, and R&D workflows.

Why this is a real problem (not just an inconvenience)

Hydrogels are highly dynamic materials. Their performance depends on:


  • Time

  • Fluid exchange

  • Mechanical constraint

  • Temperature

  • Chemistry of the surrounding environment


Measuring them with repetitive manual processes has been a severe bottleneck.

The result?


  • Noisy data

  • Poor reproducibility across labs

  • Slow iteration cycles

  • Late-stage failures that could have been caught earlier

  • High labor costs


In other words, we are trying to understand dynamic materials with static tools.

Mechanical testing hasn’t kept up either

Mechanical properties are just as critical as swelling or degradation, especially for wound care, tissue interfaces, and implantable systems.

Today, most hydrogel mechanical testing relies on rheometers:


  • Destructive or semi-destructive

  • Discrete measurements

  • Often divorced from the hydrated, in-use state of the material


These tools were not designed for long-term, non-destructive evaluation of soft, evolving materials. Yet we still treat their outputs as ground truth.

This is where GelTech comes in

At GelTech Labs, we’re building the next generation of hydrogel testing infrastructure.

Our platform, Carousel, automates core hydrogel assays including:


  • Swelling

  • Degradation

  • AUL

  • MVTR

  • Release


Instead of snapshots, Carousel captures continuous, high-resolution data under controlled, real-world-relevant conditions. This allows researchers and companies to evaluate how materials actually behave over time, not just how they look at isolated checkpoints.

And we’re not stopping there.

We’re also developing technologies for non-destructive, continuous mechanical testing of hydrogels — designed to evaluate mechanical performance as materials swell, degrade, and interact with their environment. The goal is not to marginally improve rheometers, but to replace them with tools built for soft, dynamic materials.

What modern hydrogel testing should look like

If hydrogels are going to reach their potential, testing needs to be:


  • Automated

  • Continuous

  • Reproducible across labs

  • Representative of real use conditions


Standards will eventually evolve, but innovation can’t wait decades for that to happen.

Hydrogels are 21st-century materials.

They deserve 21st-century testing.

📩 sinan@geltechlabs.com 🌐 geltechlabs.com